Welding Machines

Welding Automation

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Features

  • Full Bridge IGBT (Module) inverter technology.
  • Continuous adjustment of welding voltage and current.
  • Slow Start facilities easy arc striking.
  • Reduced melting bal at the end of welding.
  • High Operation frequency hence small size and weight.
  • High Power Factor & Efficiency.
  • Compact size and light in weight.

Description

These Welding Positioners are designed for welding application where welding in circular part is required. They are also very useful for positioning the job for better welding position.

Techanical Specification

Model HB-50 HB-150 HB-300 HB-500 HB-1000 HB-2000 HB-5000
Load Carrying 50 150 300 500 1000 2000 5000
Capacity at 0deg (Kg) 25 75 150 250 500 1000 2500
Rotation Speed (RPM) 0.5-8 0.25-1.13 0.19-0.78 0.15-0.75 0.1-0.42 0.08-0.33 0.05-0.5
Drive Method AC motor with reduction gear and VFD AC motor with reduction gear and VFD AC motor with reduction gear and VFD AC motor with reduction gear and VFD AC gear motor with VFD AC motor with reduction gear and VFD
Face Plate Diameter (mm) 305 450 650 800 1200 1500 1500
Tilting Method Manual Motorized Motorized Motorized Motorized
Tilting Angle 0 to 90 0 to 90 0 to 90 0 to 135 0 to 135 0 to 135 0 to 135
Center of gravity (mm) 100 100 150 150 150 150 150

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Features

  • Well designed structure ensures maximum stability.
  • Use of linear bearings in boom horizontal travel ensures smootd travel of the boom.
  • Counter Weight used for smooth vertical travel of tde boom.
  • Liner bearings used for smooth vertical of boom also.
  • Precision geared motor witd highly accurate rack.
  • AC motor witd variable frequency drive gives steeples adjustment of speed of boom travel.
  • Anti fall mechanism provided for C&B above 3M*3M size.
  • Slew Bearings used for swivel of the column
  • Cable drag chain used for cables used for cables.
  • Limit Switches used for Safety.

Description

Warpp make welding manipulators are designed and manufactured to be used in welding automation where long seam welding needs to be done and also used as a weld head locator in case of circular seam welding. Precision machined column and boom ensures smooth travel of boom, which makes it suitable for GTAW,GMAW and SAW applications. These manipulators are available in fixed column, 360deg manual/motorized rotation and manual/motorized trolleys.



Techanical Specification


Model 2*2 3*3 4*4
Column Height (mm) 3500 4500 5400
Boom Length (mm) 4000 5000 6000
Effective Vertical Boom travel (mm) 2000 3000 4000
Effective Horizontal Boom travel (mm) 2000 3000 4000
Lifting Speed of Boom (m/min) 1 1 1
Travel Speed of Boom (m/min) 0.1-1.2 0.1-1.2 0.1-1.2
Foundation Plate (L*W) 700*700 1000*1000 1200*1200
Boom Lifiting Motor (KW) 0.5 0.75 1
Boom Travel Motor (KW) 0.25 0.5 0.5
Input Supply 3 Phase, 440 V AC

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Features

  • Precisely machined base.
  • High Temperature rubber lining on the roller for perfect grip.
  • AC motor with VFD gives step less variations of speed over entire range.

Description

These rotators are designed and manufactured to suit need of rotating shells for circular seam welding. Precisely fabricated and machined structure along with perfectly aligned system ensures smooth rotation of the shells. There is no need to adjust the distance between the turning rolls as they adjust as per the diameter of the shell.



Techanical Specification


Model Load Capacity (Tons) Wheel Dia (mm) Work Piece Dia (mm) Wheel width (mm)
ZT- 5 5 250 250~2300 100
ZT- 10 10 300 300~2800 120
ZT- 20 20 300 500~3800 120
ZT- 30 30 400 500-3800 150
ZT- 50 50 400 600-4500 150
No.of Wheels - 8
Wheel Speed - 125~1000 mm/minute
Input Power - 3 Phase 380-440 Volts 50 HZ Supply
Wheel Material - Rubber + Cl Steel/Polyuretdane + C.l.Steel

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